I. Tshuaj xyuas cov ntsiab lus tseem ceeb: Spindle, Guide Rails, thiab Transmission System Txiav txim siab "Hard Power"
1. Spindle Precision thiab ruaj khov: spindle yog "lub plawv" ntawm lub tshuab txiav, cuam tshuam ncaj qha rau kev txiav qhov tseeb thiab pom hniav lub neej. Lub siab - zoo spindle yuav tsum muaj kev tswj xyuas tsis pub dhau 0.01mm, siv high-cov kabmob muaj tseeb thiab ua kom muaj qhov sib npaug. Nws yuav tsum muaj kev vibration tsawg kawg thaum lub sijhawm ua haujlwm, muab qhov zoo, tsis muaj kev cuam tshuam. Ntau dhau spindle runout tuaj yeem ua rau pom hniav wobble, ua rau burrs, tilting, thiab txawm tias cov cuab yeej siv nrawm nrawm.
2. Qhia Rails thiab Transmission System:
Lub siab -rigidity cam khwb cia hlau lub cev ua ke nrog precision linear guides (xws li ob npaug V- zoo li tus taw qhia lossis pob ntsia hlau) ua rau muaj kev vibration zoo thiab ua tiav micron- theem qhov tseeb.
Cov ntsia hlau nto yuav tsum muaj cov xov zoo sib xws thiab tsis muaj khawb; cov linear qhia slider yuav tsum txav mus los tsis muaj jamming thiab yuav tsum tau nruab nrog ib tug tsis siv neeg lubrication ntaus ntawv mus cuag nws cov kev pab cuam lub neej. Peb pom zoo kom servo lub cev muaj zog + pob ntsia hlau + kab ntawv qhia ua ke, ua tiav qhov tseeb ntawm 0.02mm. Ua ke nrog kaw - voj tswj siv tus pas ntsuas grating, qhov yuam kev tseem nyob ruaj khov nyob rau hauv ± 0.1mm txawm tias tom qab txiav txuas ntxiv ntawm 50 profile.
II. Kev ntsuas txiav qhov tseeb: Cov ntaub ntawv hais nrov dua cov lus
Txiav qhov tseeb yog qhov tseem ceeb ntawm cov cuab yeej zoo thiab yuav tsum tau txheeb xyuas los ntawm kev txiav txim siab tiag tiag:
1. Dimensional Consistency: Thaum tsis tu ncua txiav ntau ntu ntawm txhuas ntawv ci ntawm tib qhov ntev, qhov yuam kev yuav tsum tau tswj tsis pub dhau ± 0.1mm siv vernier calipers, nrog zoo repeatability.
2. Hla-Section Zoo: Siab- cov khoom siv zoo yuav tsum tsim kom muaj tus ntoo khaub lig, tiaj tus -section yam tsis muaj burrs pom tseeb, pom cov cim, lossis tilting. Cov ntoo khaub lig ntxhib -section qhia tias tsis txaus rigidity lossis cov khoom tsis ruaj khov clamping.
3. Length Control Accuracy: Rau cov khoom siv slitting, qhov ntev tswj qhov tseeb tuaj yeem ncav cuag 0.1%. Qee qhov kev ua haujlwm siab - kawg tuaj yeem ua tiav qhov tsis zoo rau qhov tsis zoo thiab qhov ua siab ntev ntawm tsuas yog 0.3% -0.5%. ✅ Cov lus pom zoo: Thov kom cov chaw tsim khoom muab rau ntawm - qhov chaw xeem txiav kom koj tus kheej tuaj yeem soj ntsuam cov txheej txheem txiav thiab cov txiaj ntsig, zam kev sib tham txog kev xav.
III. Tshawb xyuas cov khoom siv tshuab tag nrho thiab cov qauv tsim: Cov ntsiab lus nthuav tawm qhov tseeb
1. Cov khoom siv lub cev muaj zog
Saib seb lub rooj ua haujlwm puas yog ua los ntawm ib lub phaj tuab tuab (xws li 25mm). Lub tshuab hnyav dua feem ntau qhia tias muaj cov qauv ruaj khov thiab muaj zog dua kev co. Tsis txhob xaiv cov khoom siv hnyav nrog cov ntawv nyias nyias thiab cov pob qij txha xoob.
2. Cov khoom siv hluav taws xob ntseeg tau
Cov khoom tseem ceeb xws li kev tswj hwm, PLC, thiab cov sensors yuav tsum yog los ntawm zoo-cov npe nrov xws li Siemens, Mitsubishi, thiab Omron kom ntseeg tau ntev - lub sijhawm ua haujlwm ruaj khov. Cov khoom siv hluav taws xob pheej yig yog qhov ua rau muaj teeb meem cuam tshuam thiab ua haujlwm tsis zoo.
3. Kev tsim qauv tsim nyog
Cov khoom siv clamping yuav tsum yog ntau-point synchronous pneumatic/hydraulic clamping ntaus ntawv nrog adjustable siab los xyuas kom meej tias nyias -walled los yog irregularly zoo li tus txhuas cov ntaub ntawv tsis hloov.
Lub auxiliary ua hauj lwm ncej qhov siab yuav tsum tau yaug nrog lub rooj sawing kom txo tau noj kev sib txhuam thiab txhim kho stability.
IV. Kev ntsuam xyuas ntawm Kev Txawj Ntse thiab Kev Tiv Thaiv Kev Nyab Xeeb: Txhim kho lub sijhawm ntev -Tsev Neeg Siv Kev Paub
1. Kev Tswj Xyuas Kev Txawj Ntse
Niaj hnub nimno siab- cov cuab yeej zoo feem ntau siv PLC tswj, txhawb kev ua haujlwm xws li kev ua haujlwm tsis zoo, tsis siv neeg rov qab, thiab ceeb toom ntxov. Qee cov qauv ua tau zoo nrog MES systems, tso cai rau kev nkag mus rau cov chaw tsim khoom digital rau kev saib xyuas cov chaw taws teeb thiab cov ntaub ntawv taug qab.
2. Tsim kev nyab xeeb thiab kev tiv thaiv ib puag ncig
Lub npog tiv thaiv tag nrho tsis yog tsuas yog txo cov suab nrov (kev ua haujlwm suab nrov yuav tsum qis dua 85 decibels) tab sis kuj tseem tiv thaiv aluminium shavings los ntawm ya, ua kom muaj kev nyab xeeb ntawm kev ua haujlwm.
Nruab nrog cov plua plav extraction system thiab lubrication system, txo cov plua plav paug thiab txuas cov cuab yeej siv lub neej.
